Project Description
Acoustic Enclosure and Rooms
Stainless Steel and Steel Structural Works
Oil & Gas
Chemicals & Fertilizers / Pharmaceuticals
Power Generation
Water & Waste Water
Industrial Process Utilities Systems
Pressure Vessels and Surge Vessels
Skid Packages
Storage Solutions (Site and Shop Built Tanks)
Thermal Energy Storage Tanks
Industrial Process Utilities Systems
Acoustic Enclosure and Rooms
Stainless Steel and Steel Structural Works
Oil & Gas
Chemicals & Fertilizers / Pharmaceuticals
Power Generation
Water & Waste Water
Industrial Process Utilities Systems
Pressure Vessels and Surge Vessels
Skid Packages
Storage Solutions (Site and Shop Built Tanks)
Thermal Energy Storage Tanks
Industrial Process Utilities Systems
PIPING FABRICATION — PIPE SPOOLING SERVICES BY BERG INDUSTRIES
When piping needs to be reliable, fast to install, and built to last, prefabrication is the answer. At BERG Industries we specialize in piping fabrication and pipe spooling services that shift the bulk of work from the field to a controlled shop environment. That means better quality, safer sites, and projects that finish on time.
Why Prefabrication Matters?
Field conditions add cost. Weather, access, and shifting schedules make site welding slower and more error prone. Prefabricated spools remove those variables. You get repeatable weld quality, predictable labor, and fewer field interfaces.
Before a spool leaves our yard it is pressure tested and inspected. We offer hydrostatic and pneumatic testing, full NDT packages including radiography, ultrasonic, and dye-penetrant testing. Each spool ships with mill certificates, weld maps, and test reports. Clear paperwork speeds installation and reduces hold points during commissioning.
Pipe Spooling Services
Pipe spooling is the prefabrication of pipe runs, fittings, flanges, and associated components into ready-to-install sections. These spools are constructed in our shop fully welded. inspected, and tagged for rapid assembly on site. Their benefits are obvious:
- Quality control: Shop conditions let us hold tighter tolerances and produce repeatable, high-quality welds.
- Time savings: Pre-assembled spools dramatically reduce field hours and help you meet tight schedules. We employ welding procedures and maintain welder certifications for your safety and security.
- Modern equipment: CNC cutting, orbital welding where required, precision fit-up tooling, and controlled: Visual inspection, radiography, dye-penetrant, ultrasonic testing, and full NDT packages as per project specs.
Piping Fabrication Expertise
BERG Industries’ fabrication team handles cutting, fitting, welding and assembly for numerous types of projects. We offer experience and tools and have proven processes for every job. With us, you can expect:
- Material versatility: Carbon steel, stainless steels, duplex and super duplex alloys, and specialist materials for corrosive or high-temperature services.
- Skilled workmanship: Certified welders working to ASME, API, and other client standards. We follow welding procedures and maintain welder qualifications for your peace of mind.
- Modern equipment: CNC cutting, orbital welding where required, precision fit-up tooling, and controlled preheat/post-weld heat treatment capabilities.
- Inspection and compliance: Visual inspection, radiography, dye-penetrant, ultrasonic testing, and full NDT packages as per project specs.
Piping Spool Fabrication
Spool fabrication takes piping fabrication a step further. We assemble runs into spools that are matched to isometrics and piping layouts so installation is mostly bolt-up. That reduces joints to be made on site and cuts installation complexity. Key advantages:
- Faster commissioning: Fewer field connections and checks shorten the path to start-up.
- Lower cost: Less rework and reduced field labour lower total installed cost.
- Predictable outcomes: Factory-controlled welding and fit-up reduces surprises during commissioning.
How We Tackle Common Project Challenges?
Projects fail or stall when tolerances drift, materials arrive late, or field conditions become unpredictable. We fix that by:
- Early engagement: We review isometrics and interfaces before fabrication starts to avoid design clashes.
- Material management: Certified procurement and a clear chain of custody prevent delays and non-conformances.
- Modular thinking: Where possible we break systems into transportable spools that match site lifting and access constraints.
- Clear documentation: Spools arrive labeled with origin, destination, and test records so installation is simple.
Why Choose BERG Industries?
We deliver practical solutions, not surprises. Our workshop-first approach reduces field risk, speeds schedules, and improves final system reliability. Our piping fabrication services focus on workmanship, traceable materials, and clear handover documents so plant teams can commission with confidence. Our teams can handle tight timelines, remote sites, and complex specifications.
Compressor Skid Packages
Oil Coalescer Skid Package
Fire Pump Skid
Pump Skid
Chemical Skid Packages
Chemical Injection Skid
Produced Water & Wash Water Pump Skid
Scrubber Skid Package
Motor Skid
Instrument-Air-Compressor-Package
Industries We Serve
We work with oil and gas, petrochemicals, power plants, water and desalination, chemical processing, and heavy manufacturing. Wherever piping matters, we bring shop discipline and field-friendly results.
Get in Touch
If you’re planning a project and want to cut site work, reduce risk, and speed commissioning, talk to BERG Industries. Send your isometrics or project brief and we’ll propose a pipe spooling strategy that fits your schedule, budget, and site constraints.